Mining & Metallurgy • MN-06
Workforce Safety
Manage fatigue, competency and behaviour as measurable risks.
Scope
What the engagement covers.
Most serious mining incidents trace back to fatigue, competency or normalized deviation. This service makes those factors visible and actionable before they combine.
Included capabilities
- Fatigue monitoring and shift roster risk analysis
- Competency and permit verification tied to equipment access
- Behavioural observation capture and trend analysis
- Critical control verification for fatal-risk activities
- Leading-indicator dashboards for site leadership
Outputs and deliverables
- Critical control verification framework
- Fatigue and competency monitoring configuration
- Behavioural observation trend reporting
- Leading-indicator safety dashboard
Workflow
How it is delivered, step by step.
Each step has an owner, an entry condition and an artefact that has to exist before the next step begins.
01AssessIncident history, fatal risks, critical controls and current verification.
02InstrumentFatigue detection, access control and observation capture.
03VerifyCritical control checks recorded at the point of work.
04AnalyseTrend and hotspot analysis across crew, shift and activity.
05InterveneTargeted coaching, roster change and control strengthening.
Use cases
Where this is typically applied.
Operations formalizing critical control management
Contractors requiring competency verification at the gate
Delivery model
The operating pattern for Mining & Metallurgy.
The same delivery discipline applies across every capability in this line, so combined engagements stay coherent.
Survey
Fleet, fuel flow, network coverage, loss points and current dispatch practice.
Instrument
On-board units, sensors, tags, LiDAR and camera installation.
Calibrate
Baseline consumption, cycle times, volumes and alert thresholds.
Operate
Dispatch centre, driver feedback loops, investigation and reporting routines.
Optimize
Continuous tuning against production, cost and safety targets.
Integration
- Fleet management, weighbridge and laboratory systems for reconciliation.
- ERP and fuel procurement for cost and inventory alignment.
- Mine planning and survey data for haul route and grade context.
- Access control and HR systems for shift, competency and permit checks.
Engagement approach
Fuel, cycle time and safety losses are quantified before deployment, and the same measures are the acceptance criteria after go-live, so value is settled on evidence rather than opinion.
Related
Other capabilities in Mining & Metallurgy.
MN-01
Integrated Fuel Balance
Close the gap between fuel bought, fuel issued and fuel actually burned.
MN-02Mining Dispatch
Match trucks to shovels continuously instead of by shift plan.
MN-03Cargo Volume Recognition
Measure what is actually in the tray, load by load.
MN-04LiDAR & Computer Vision
Give the site a geometric and visual sense of itself.
MN-05Personnel Positioning
Know who is underground, in the pit and in the danger zone, right now.
MN-07Tire Analytics
Extend the life of one of the largest consumables on site.
MN-08Digital Driver Advisor
Coach the operator in the cab, in the moment.
MN-09Ore Quality Management
Deliver the grade the plant was designed for, consistently.
MN-10Theft Prevention
Remove the opportunity, then prove what happened when it is taken anyway.
MN-11BI & Dispatching Center
One control room where production, cost and safety are seen together.